In today's increasingly competitive manufacturing industry, how to achieve efficiency breakthroughs through technological innovation has become the key for companies to win the market. Relying on the high-precision laser cutting system and AI-driven intelligent bending technology independently developed by our company, we have successfully increased the overall efficiency of the production process by 30%, setting a new benchmark for the field of metal processing.
Laser cutting: the perfect balance of precision and speed
Traditional cutting processes often face pain points such as low efficiency and large material waste. The third-generation fiber laser cutting system introduced by our company, with its 2000W ultra-high power and 0.01mm cutting accuracy, increases the processing speed of materials such as stainless steel and aluminum alloy by 40%. Its intelligent path optimization algorithm can automatically identify material characteristics and generate the optimal cutting plan, and the utilization rate of the plate is increased to more than 95%. A home appliance customer reported that after adopting this technology, the daily production capacity of a certain model of panel jumped from 800 pieces to 1,200 pieces, and the yield rate was stable at 99.6%.
Intelligent bending: Let the robot arm have "thinking ability"
The intelligent upgrade of the bending process is another core of this efficiency leap. By integrating 3D visual positioning and deep learning models, our intelligent bending unit can achieve:
- Automatic identification: Accurately capture the contour of the workpiece within 0.5 seconds
- Real-time correction: The pressure sensor dynamically adjusts the bending angle
- Process self-optimization: Continuously improve parameter settings based on historical data
A new energy vehicle structural parts project verification shows that the traditional process requires 3 operators to cooperate to complete the complex bending task, which can now be completed by a single device within 15 minutes, shortening the processing cycle by 65%.
Technology synergy: 1+1>2 value creation.
When the precision parts of laser cutting are seamlessly connected with intelligent bending, the production process undergoes a qualitative change:
Data connection: The dimensional parameters of the cutting process are automatically synchronized to the bending system.
Zero switching loss: "Zero waiting" between processes is achieved through AGV intelligent transportation.
Global optimization: The MES system monitors the entire process in real time and dynamically allocates production tasks.
After a medical device manufacturer applied the entire solution, the overall equipment efficiency (OEE) increased from 72% to 94%, and the monthly production capacity exceeded the historical peak.
Continuous innovation, smart manufacturing future
The efficiency improvement of 30% is not the end, but a new starting point. We are developing the fourth-generation intelligent production line equipped with digital twin technology, realizing process pre-verification through virtual simulation, and further shortening the new product introduction cycle. We always believe that only by deeply integrating technological innovation into the production gene can we create sustainable value for customers.
Contact our technical team now to get exclusive efficiency upgrade solutions!
