Custom Copper Busbar Insulated Stamped Accessories

Custom Copper Busbar Insulated Stamped Accessories

Description: Copper Busbar Insulated
Material: High-conductivity copper
Process: Bending and Stamping/Welding and Spot Welding
Applicable: Custom fabrication service avaible for specific demand
Surface: Insulated coating
Delivery time: 25days for one container (around 18-25tons)
Item Weight: Customization according to actual weight
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Description

Description

Copper Busbar Insulated

Material

High-conductivity copper

Logo

Beray or the logo you want

Color

Black or whatever you want

Process

Bending and Stamping/Welding and Spot Welding

Applicable

Custom fabrication service avaible for specific demand

Surface

Insulated coating

Delivery time

25days for one container (around 18-25tons)

Shipping way

By Sea in big quantity or by air in small quantity

Payment

T/T, L/C, or others

Item Weight

Customization according to actual weight

 At Beray, we have over 20 years of expertise in precision manufacturing, specializing in CNC machining, metal stamping, and automated assembly. We ensure that every product meets the highest global standards.

Product Advantages

 

1. Excellent Conductivity: Copper Busbar Insulated utilizes highly conductive copper material, resulting in low resistance and high conduction efficiency, reducing heat generation and energy loss.

2. Reliable Insulation: Available with insulating sleeves/heat shrink tubing or epoxy coating to prevent short circuits and leakage, making it suitable for wiring in compact spaces.

3. Stable Processing: Stamping achieves high precision, while CNC trimming and deburring ensure consistent assembly.

4. Oxidation and Corrosion Resistance: Copper Busbar Insulated utilizes tin/nickel plating for surface treatment, facilitating soldering and crimping.

5. Flexible Customization: Customizable hole positions, lengths, bend angles, and insulation styles are available, meeting OEM/ODM requirements.

 

Processing and Surface Treatment

 

  • Stamping: High-speed punch press dies are used for one-step forming, ensuring dimensional accuracy and high production efficiency.
  • CNC Bending/Forming: CNC bending machines are used for critical bends, ensuring consistent angles and bend radii.
  • Deburring and Polishing: Mechanical deburring and polishing improve the contact surface for subsequent soldering/crimping.
  • Surface Treatment: Common treatments include tinning for improved solderability, nickel plating for enhanced corrosion resistance, or electrochemical deoxidation followed by direct polishing.
  • Insulation: Optional PVC/TPU tubing, heat shrink tubing, epoxy spray coating, or molded insulation layers are available to meet different voltage and environmental requirements.

 

Applications

Distribution boxes, industrial control cabinets, communication base stations, rail transit, ships, and new energy vehicles require high-reliability current connections.

 

If you require samples or customized specifications (hole location, length, thickness, insulation method), please provide us with a drawing or dimension list. We will deliver high-quality copper busbar insulated products with professional craftsmanship and strict quality control.

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Send Inquiry
Contact Us
  • ATTN: Fiona (Sales Manager)
  • Email: sales01@beray-metal.com
  • Add: 9-89-11, Building 017, No.128 Huizhan Road, Yinzhou District, Ningbo City, Zhejiang Province

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