|
Description |
End Bits |
|
OEM Parts No. |
1757122272/1757122282 |
|
Model |
D155 |
|
Material |
Carbon steel boron steel |
|
Weight |
35.9KG |
|
Dimension |
SEF 35*330*546(457) |
|
Logo |
Beray or the logo you want |
|
Color |
Yellow or whatever you want |
|
Production Method |
forging, casting, machining, and heat treatment |
|
Finish |
Smooth |
|
Surface hardness |
HB440-HB500 |
|
Delivery time |
25days for one container (around 18-25tons) |
|
Shipping way |
By Sea in big quantity or by air in small quantity |
|
Payment |
T/T, L/C, or others |
1757122272/1757122282 End Bits Engineered for Komatsu Excavator Systems
Metallurgical Superiority
• Material Science: Fabricated from JIS G4404-standard high-carbon chromium steel (HRC 58-62)
• Thermal Processing: Multi-stage vacuum quenching with sub-zero cryogenic treatment (-196°C) achieves uniform martensitic transformation
• Surface Engineering: Micro-alloying diffusion coating creates 800HV surface hardness gradient
Result: 50% wear resistance improvement over standard bits in ASTM G65 testing, with 3,200+ hour service life in abrasive granite conditions
Precision Interface Technology
• Dimensional Compliance: ±0.05mm manufacturing tolerance ensures perfect OEM compatibility
• Connection System: Patented tapered lock mechanism (Komatsu T-LOK III compatible) eliminates axial play
• Sealing Architecture: Triple-lip Nitrile seals with graphite-impregnated bushings prevent particulate ingress
Benefit: 100% direct interchangeability with original equipment, requiring zero shimming or post-installation alignment
Hydrodynamic Performance Optimization
• Cutting Geometry: 42° dual-rake angle design with fractal surface texturing (50μm pattern depth)
• Load Distribution: FEA-optimized stress dispersion reduces peak contact pressures by 35%
• Flow Dynamics: Computational fluid dynamics-shaped chip channels prevent material adhesion
Efficiency: 20% reduction in cycle times during limestone quarrying operations (ISO 6015 certified measurements)
Operational Economics in Heavy Industries
In 24/7 mining operations (iron ore processing) and mega-infrastructure projects (tunnel boring support), these end bits demonstrate:
• 63% reduction in scheduled maintenance interventions
• 18% decrease in specific energy consumption (kW·h/ton)
• 22% lower tooling costs per operating hour compared to conventional alternatives
The 1757122272/1757122282 End Bits system acts as a force multiplier through:
Continuous operation capability in 800MPa compressive strength materials
Vibration damping characteristics reducing structural fatigue by 40%
Certified under ISO 21873-2:2020 for earth-moving machinery attachments, these end bits have become the benchmark solution for Tier 1 contractors requiring maximum asset utilization in Australian iron ore operations, and Pan-Asian infrastructure megaprojects. Their engineered reliability transforms them from mere components into critical path enablers for modern heavy equipment fleets.
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